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Performance of Timber Beam Bridges in Tasmania, Australia.

Peter J. Yttrup, Gregory Nolan,
University of Tasmania, Australia.

Abstract
|
Introduction | Form of Tasmanian Bridges | Life Cycle | Traditional Inspection and rating | Investigation Methodology | Conclusions | References |

Timber beam bridges are used extensively for road and rail bridges in Tasmania. Road, rail and forestry bridges number about 4,000 in the State. The investigation reported in this paper has field load tested about 50 bridges and tested to failure under laboratory conditions about 200 bridge beams. The investigation demonstrates that modern structural analysis methods do apply to traditional timber bridges, and preliminary indications suggest many road bridges are kept in service for too long, potentially compromising safety.

Introduction
|
Abstract | Form of Tasmanian Bridges | Life Cycle | Traditional Inspection and rating | Investigation Methodology | Conclusions | References |

Tasmania is the smallest State in Australia but is rich in forest resources. Because of the low cost and availability of native hardwoods, principally eucalypts, these have been used extensively for bridge construction in the past and currently. The existing road network has about 3500 bridges, constructed with timber, servicing the State highways, rural roads and forestry access roads.

In Tasmania, like elsewhere in Australia and the world, bridge engineers have focussed on steel and concrete as the premier materials with timber bridges considered prime targets for replacement. Typically, the management of timber bridges, including maintenance, inspection, load rating and replacement was delegated to skilled inspectors or bridge foremen. Even where timber bridges are a major part of the total stock of bridges they seem to have lost appeal to the structural bridge engineer.

Recent political changes have forced asset management techniques on to State and local authorities. Asset managers usually have no allegiance to concrete, steel or timber, their concern is with managing the existing assets effectively. The predominance of timber bridges in some areas, even at State level, has focussed attention on this asset, not as a target for replacement but for proper management. The old statement "itís a timber bridge and must be replaced", is increasingly being confronted with the question "why?".

The questions asked by asset managers in their attempt to manage the existing stock of bridges are, "is it safe?"; "what is the remaining service life?"; "what is the current value of the bridge?; and "what will the replacement costs be?". The attention has been shifted from the material of construction to performance and fitness for service issues.

The timber bridge research project conducted at the University of Tasmania has investigated the structural behaviour and strength of timber beam bridges. Truck load testing, element testing from dismantled bridges and synthetic load testing of computer models of bridges have been employed. The following paper gives an overview of this work.

Form of Tasmanian Timber Beam Bridges
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Abstract | Introduction | Life Cycle | Traditional Inspection and rating | Investigation Methodology | Conclusions | References |

Timber beam bridges have been used in most States of Australia, and although similar, do vary in some details from State to State. The typical timber beam bridge, as used in Tasmania, is shown in Figure 1. The timbers used are native hardwoods which in Tasmania are not as hard, strong nor durable as those found on mainland Australia.

The combination of low durability timber, high rainfall, and design details that create water and dirt traps, cause biodegradation and maintenance problems and shorter service life. The high shrinkage of the hardwoods can also cause maintenance problems.

Sections through a Tasmanian timber beam bridge

Figure 1 - Tasmanian Timber Beam Bridge.




Time/Strength graph

Figure 2 - Life Cycle of Timber Bridge.

Life Cycle of Timber Beam Bridges
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Abstract | Introduction | Form of Tasmanian Bridges | Traditional Inspection and rating | Investigation Methodology | Conclusions | References |

The "rule of thumb" in Tasmania is for a service life of 5, 10, 20 and 40 years for running planks, deck, beams and piles respectively. This life cycle is shown in Figure 2. Although the capital cost of timber bridges is relatively low their maintenance cost is high.

A relevant question asked by bridge asset managers is "when is the structure just safe and in need of replacement?"

Traditional Timber Bridge Inspection and Capacity Rating
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Abstract | Introduction | Form of Tasmanian Bridges | Life Cycle | Investigation Methodology | Conclusions | References |

The 5 : 10 : 20 : 40 year rule mentioned above is not formalised, but does appear to influence bridge appraisal work. Timber beam bridges are inspected periodically to certify the bridge capacity, or if necessary, to impose load limits or plan other remedial works. Bridge inspection relies heavily on visual cue such as fruiting bodies or stains associated with wood decay, or distortions to the form of beams indicating internal collapse often associated with advanced decay. Boring to measure the extent of decay and depths of sound wood are also common procedures. The limitations of such methods are several, as discussed by Yttrup and Law (1991).

The current method of capacity rating of a timber bridge is more an art than a science, and is based on experienced inspectors. The procedure is largely intuitive and not based on engineering principles.

The demand for better capacity rating and appraisal of existing timber bridges by asset managers, combined with declining availability of skilled inspectors, is a challenge for engineers.

Timber Bridge Investigation Methodology
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Abstract | Introduction | Form of Tasmanian Bridges | Life Cycle | Traditional Inspection and rating | Conclusions | References |

When bridges are due for replacement, or become redundant by road realignment, they are considered for further investigation in the University of Tasmania timber bridge research project. This investigation will typically consist of a "behaviour load test", using a gravel truck for load, prior to demolition, with recovery of all components for laboratory structural testing and analysis by computer models to predict the capacity of the bridge.

Truck Load Testing

The deflection response of the bridge beams is measured using a 20 tonne truck load. The 20 tonne, dual axle, gravel truck is used because it is readily available. The test vehicle is weighted to determine actual axle loads. The truck is placed at three positions across the deck at the mid-point of each span of the bridge. The three positions are down stream, central and up stream. The deflection of all the beams is measured at midspan and near to the face of the supports, usually by simple optical methods. This process is quick, taking less than one hour per span.

Beam Testing

The beams from the bridge are recovered at demolition and transported to the University of Tasmania laboratories. Each beam is then load tested to determine stiffness and strength in a 100 tonne purpose built test rig. The beams are supported near their ends on sound wood and loaded by a single mid span point load. Figure 3 shows some typical load deflection results.

The nominal modulus of elasticity (M of E) and modulus of rupture (M of R) for 95 beams tests are shown in Figure 4. The term "nominal" is used for M of E and M of R because the beam sectional properties used are the external gross dimension, with no reductions for decayed wood areas.

The plot of results in Figure 4 has significant scatter, but a crude relationship still exists between strength and stiffness. The "ductility" of the beams seen in the load deflection plots in Figure 3 is a characteristic of natural round hardwood with large deformation occurring at essentially constant load. Such ductility is not typical for manufactured timber beams that are very brittle.

The load redistribution that can occur in timber beam bridges due to the element ductility is potentially significant and very beneficial. The very low number of bridge failures that have occurred, even where beams are broken, is possibly contributed to by this ductility.

load deflection diagrams

Figure 3 - Typical load deflection results.



elasticity/rupture diagram

Figure 4 - M of E versus M of R test results.

Computer Model

The timber beam bridge computer model as described by Yttrup and Evans (1992), is used for structures like the Tasmanian bridges. This model is calibrated with the stiffness and strength as measured from the actual elements.

The computer model represents the "re-assembled" bridge which is loaded with the "same" truck loads as used in the field. The deflected shape of the bridge measured in the actual load tests are compared with the models predictions. A set of results are shown in Figure 5, and generally good agreement is achieved.

Having reconciled the actual with the predicted bridge deflection behaviour, the model is used to "load test" the bridge to estimate the ultimate strength of the bridge. The simplest definition of ultimate bridge strength is that load which first causes an element action to equal its ultimate strength. Some typical results are presented in Table I for a gravel truck loading pattern. Any truck load configuration and placement can be used, as well as investigation of the post failure behaviour of the bridge due to individual element failure.

The gravel truck produces an action effect on a typical timber bridge of about 80% of the T44 bridge design load. The result in Table I demonstrates that these bridges have very low strength.

deflected shape diagrams

Figure 5 - Deflected shape comparison



Table I

Conclusions
|
Abstract | Introduction | Form of Tasmanian Bridges | Life Cycle | Traditional Inspection and rating | Investigation Methodology | References |

The indication to date is that timber beam bridges in Tasmania have a low "factor-of-safety" when approaching the end of their service life. The behaviour of drivers of heavy trucks to choose a central path when crossing old timber bridges, that is, the path producing the lowest action effects in the bridge elements, probably contributes to the low occurrence of significant failures. Also, the load redistribution and sharing that is possible due to the ductility of natural round hardwood bridges beams is also significant in explaining the low failure rate.

The "behaviour load test" using a gravel truck can be used to indicate the condition of a bridge, and change in condition, by the "deflection signature". Also, broken or severely decayed beams can be seen as an anomaly in the deflection profile of the bridge under test load.Traditional bridge inspection can be enhanced by the diagnostic potential of the load test data.

The traditional timber beam bridge, as used in Tasmania, will probably be replaced by other forms of construction in the future other than in historical or National Park settings. The new generation of concrete deck and timber beam composite construction will possibly be used extensively in the future, as these bridges have low cost, like the traditional timber bridge, but have much longer life and very low maintenance.

References
|
Abstract | Introduction | Form of Tasmanian Bridges | Life Cycle | Traditional Inspection and rating | Investigation Methodology | Conclusions |

Yttrup P.J., Evans T.D., 1992. The Development of a Computer Model for a Corbelled Timber Beam Road Bridge. In: Proceedings, Timber Bridges Conference, The University of Melbourne, Australia, November 4th - 6th. PP 67-77.

Yttrup P.J., Law P.W., 1991. The Durability and Structural Performance of Timber Railway and Highway Bridges in Eastern Australia. In : Proceedings, 1991 International Timber Engineering Conference, London U.K., September 1991, Vol. 3, PP 311-318.




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